Tuesday, February 9, 2010

Touch Screen Technologies

By Ken Burch, Sensigraphics, Inc.

Whether it’s resistive or capacitive or surface acoustic wave or the new technology that is on such hot products like the iPod, iPhone, and the new iPad, Palm Pre or Microsoft’s Zune; which use projected capacitive touch screen technology in various forms, everyone simply must have touch screen technology on their latest interactive device.

Projected Capacitive technology allows for multiple zones of touch to occur. This can be accomplished due to an invisible grid of sensors on the back of the substrate that map the location of all fingers that come in contact with the screen. The grid pattern detects location of touch by determining relative levels of current within the matrix.

Surface Acoustic Wave technology is the next most advanced technology and is best suited for kiosks ATM’s and Point of Purchase displays. It relies on piezoelectric transmitters and receivers arrayed along the edges of the touch screen. They transmit and receive signals at once, by converting the signal into ultrasonic waves. When you touch the screen, the waves fan out, are absorbed by the array of traces around the perimeter of the screen, and a touch event is directed to the point.

Advantages:Most widely used touch technology
Activation by finger, soft conductive stylus or some gloves
Low Cost and wide range of sizes

Resistive technology offers the durability that – for example - a field tester will need when using an instrument to detect leaks. Much like membrane switches, many of the same ruggedized materials are used in their construction. They hold up well to temperatures between -10º and 60º C. Due to the ITO shield, these touch screens are resistant to shorting or interference as well as chemicals. The screen, while appearing solid, is actually a thin shield with a space between it and the glass. When this durable and conductive ITO shield comes in contact with the glass, the location is noted and a command is executed.

5-Wire Resistive touch screens interact with some form of microprocessor, LCD controller and a graphics chip which renders images on the screen. 5-wire resistive touch screens render the images to the LCD allowing the processor to work harder processing information, especially for hi-use rugged applications. This is because they have a glass substrate suited for more extreme temperatures. Light screens can be added for out door usage. LED back lighting is often used to increase contrast and brighten the graphics.

Advantages:Most widely used touch technology
Activation by finger, stylus pen or gloved hand
Low Cost and wide range of sizes

Surface Capacitive touch screens generally are composed of a scratch resistant top layer, an insulator around the perimeter, a clear anti-glare hard coated layer, then the electrical traces that exit as a connection tail, under this array of traces is the conductive coating, and finally the glass. We choose to reinforce the tail at the conjunction of the traces before their parallel path down the tail. The tail is fitted with a connector each specific controller.

The total thickness can be from 2.0mm to 3.18mm. Polyethylene gasketing is an important part of a touch screen for a rugged application, and can be incorporated to provide NEMA rated protection form dust and liquids, including commonly used chemicals.

Advantages:Withstands contaminants and liquids
Very light force by finger or tethered pen for activation
Extremely fast response to touch time

Touch screens are rapidly being pressed to service in medical technology, form the battlefield to the testing and detection field, in retail banking and sophisticated financial applications, on every form of transportation, and in entertainment and in the gaming industry. Touch screens are part of our daily lives as we make transactions, buy groceries and home improvement products, or travel to our next destination, and continue to be the next destination for designers who develop new products around the world. Sensigraphics is proud to be a part of this growing world-wide creative technology for a new generation of designers.




    Thursday, January 7, 2010

    Polyester vs. Polycarbonate Materials

    With the exception of a few select materials, the choice materials are typically between Polyester and Polycarbonate.

    So what are the differences between Polyester and Polycarbonate material? Here is a breakdown of 5 characteristics that show the slight difference between the materials.

    Cost:
    This is typically the most commonly asked question when figuring out the difference. The cost difference between the two is so minimal that it typically does not factor into the decision. However technically speaking polycarbonate is marginally lower in price.

    Analysis: The cost of the two should not factor as much as other aspects of the material, but if it is Polycarbonate is the less expensive material.

    Size:
    Polyester ranges from 5 mil (.005) – 10 mil (.010). Polycarbonate ranges from 5 mil (.005) – 60 mil (.060) or higher.

    Analysis: Thickness may or may not be a factor in material selection? Typically most overlays are between the 5 – 10 mil range. If you go higher in thickness things like durability are more important than tactile feel. However in respect to actuating a membrane switch, any material above 10 mil (0.010) is not recommended.

    Longest Lasting
    Polyester material can withstand 2,000,000 actuations, is chemical resistant to household cleaners, scratch resistant, graffiti resistant, resistant to alcohol and acid, and overall has a greater resistance to a broader range of chemicals than polycarbonate. On the other hand polycarbonate can withstand 250,000 actuations, does have chemical resistance but is limited, scratch enhanced but not resistant, and polycarbonate can come in much thicker sizes (up to 60 mil) making it more durable.

    Analysis: Both materials are extremely durable, in most cases lasting for years in typical environments. Choosing between the two based on longevity would depend on what your product would value most. Typically the overlay material is one of the last things fail, but Polyester material will last longer.

    The Best looking
    Polycarbonate can remain clear above 10 (0.010) mil. Polycarbonate is extremely easily and cleanly printed on all thicknesses. When die cut it, it cuts easier around the edges and embosses cleanly because of its flexibility. Polycarbonate has excellent color stability in light or white colors. Polyester offers a more consistent gloss and textured surface. Polyester offers a very attractive appearance.

    Analysis: Both are great graphic applications and very receptive to all inks. Polycarbonate has a slight edge cosmetically.

    Details
    Polyester material is the most commonly used base material. Polyester cannot be torn. All circuitry must be done on polyester. Polyester can withstand higher temperature but is flammable. Polycarbonate is flame retardant and meets vertical burn test and will not drip material. Polycarbonate is more flexible. Both can have UV inks. Both materials are ink receptive. Both have the same gloss levels of 100,90,75,66,40,35,20%. Both are easily embossable. Both are ink receptive.

    Analysis: Both materials have their own advantages and are the two best materials on the market. When considering which material is right, weighing these advantages is important.

    Email me at patg@sensigraphics.com for ideas on future articles.